Dive System Maintenance & PMS

We support the full maintenance lifecycle for diving systems to maximise uptime, extend asset life, and reduce total cost of ownership.

• Preventive and corrective maintenance (mechanical & electrical)
• Troubleshooting, repairs, and component replacement
• Reliability upgrades and redundancy enhancements
• Spares planning, inventory control, and obsolescence management

ORCA manages recertification activities to keep systems aligned with current international codes and client requirements.

• Structural and pressure vessel re‑certification
• Calibration of gauges, sensors, analysers, and safety devices
• Verification of life support, gas management, and control systems
• Documentation, certificates, inspection reports, and client acceptance testing

We design and implement risk-based planned maintenance schedules tailored to your asset profile and operational tempo.

• Asset register creation and criticality ranking
• Maintenance task lists (daily/weekly/monthly/annual) with service intervals
• Lubrication, inspection, functional testing and overhaul procedures
• Permit-to-work alignment and safety controls
• KPI tracking (MTBF/MTTR), trend analysis, and continuous improvement

ORCA provides PMS software to digitise your maintenance programme, improving visibility, compliance, and auditability.

• Cloud or on‑premise PMS solutions with role‑based access
• Work orders, scheduling, notifications, and escalation workflows
• Digital logs for inspections, FAT/SAT records, calibrations, and certifications
• Asset history, change control, and document management
• API integration with procurement, inventory, and reporting tools

Our field teams are experienced mechanical and electrical dive technicians trained to work on complex dive systems in challenging environments.

• Surface supplied systems: panels, umbilicals, winches, communications, gas distribution
• Saturation systems: chambers, TUP, habitats, life support, reclaim & purification
• LARS: hydraulic/electric drives, control upgrades, structural checks
• Control systems: PLC/SCADA, alarms, interlocks, digital logging, power distribution

You receive a complete, auditable maintenance package to demonstrate control, compliance, and readiness.

• Asset registers, maintenance plans, and task procedures
• Calibration certificates, test reports (FAT/SAT), and service records
• PMS dashboards, KPIs, and compliance evidence packs
• Risk assessments, method statements, and emergency procedures
• Training materials and operational handover

Enhance reliability and safety through targeted upgrades:

• Redundancy additions for life support and power
• Control system modernisation (PLC, alarm management, DigiGauge integration)
• Gas system safety improvements (analysis, interlocks, isolation)
• Electrical, hydraulic, and pneumatic system upgrades

• Lifecycle expertise: Maintenance, recertification, PMS scheduling, and software
• Operational readiness: Fast mobilisation and minimal downtime
• Compliance assured: Structured documentation and audit‑ready records
• Global capability: Onshore and offshore support worldwide

Partner with ORCA to implement robust maintenance and PMS programmes that protect people, assets, and schedules.  

Contact ORCA below to schedule a site survey or discuss PMS software deployment...